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YZR lifting motor

product description:              

1 YZR series is the latest designed electric motor, which has the characteristics of large overload capacity and high mechanical strength, especially suitable for driving various types of metallurgical and hoisting machinery or other similar equipment. YZR series are wound rotor motors.

2 The motor can operate normally under the following environmental conditions:

(1) The temperature of the cooling medium does not exceed 60°C (metallurgical motor) or 40°C (lifting motor)

(2) The altitude does not exceed 1000 meters

(3) Frequent and significant mechanical vibration and shock.

3 The motor can work normally under the following load conditions

(1) Frequent starting and reversing

(2) Frequent electrical or mechanical braking

4 The rated frequency of the motor is 50 Hz and the rated voltage is 380 volts

5 Connection method: Y connection method is used for stator windings with a power of 132 kilowatts and less than 132 kilowatts, and △ connection method is used for the rest.

6  Model Description:

 

7  Output power and speed

 The rated output power and synchronous speed of the base duty system (S340%) are shown in the following table: (Specifications in the thick wire frame of the cage motor manufacturing)

Rated power (KW)

Maximum torque / rated torque

≤5.5
>5.5~11
>11

2.3
2.5
2.8


8   When the standard duty system is used, the guaranteed value of the ratio of the maximum torque to the rated torque of the YZR series motor under the rated voltage is shown in the following table:

Machine base

Synchronous speed

1000

750

600

112M

1.5



132

M1

2.2



M2

3.7



160

M1

5.5



M2

7.5



L

11

7.5


180L

15

11


200L

22

15


225M

30

22


250

M1

37

30


M2

45

37


280

S

55

45

37

M

75

55

45

315

S


75

55

M


90

75

355

M1



90

L1



110

L2



132

400

L1



160

L2



200


9   The guaranteed value of the ratio of the maximum torque of the YZ series motor under the rated voltage and the ratio of the locked-rotor torque to the rated torque is shown in the following table:

Rated power (KW)

Maximum torque / rated torque

Stall torque / rated torque

≤5.5
>5.5~11
>11

2.0
2.3
2.5

2.0
2.3
2.5

Work schedule and technical data: 
1 The rated voltage of the motor is 380V and the rated current is 50Hz.

2  The motor is suitable for intermittent periodic load. According to the different nature of the load, the working system of the motor is divided into:

(1)Intermittent periodic work system (S3): 
It is a series of identical duty cycles, each cycle includes a period of constant load operation and a period of stop and power-off (see the figure below). In this type, the starting current of each cycle should be free from the temperature rise of the motor. Obvious impact; every 10 minutes is a duty cycle, i.e. six starts per hour

N   Operating time under rated conditions

R   Stop and de-energize time

Qmax     The maximum temperature reached during the working cycle

load duration

CDF=


  (2)Intermittent periodic duty with start (S4): 
It is a series of identical working cycles, each cycle includes a start time, a constant load operation time and a stop and power-off time (see the figure below); the number of starts per hour is divided into 150, 300 and 600 times.


D   start time

R   Stop and de-energize time

N   Operating time under rated conditions

R   Stop and de-energize time 
Qmax    The maximum temperature reached during the working cycle

load duration 
CDF=


  (3)Intermittent periodic duty system with electric braking (S5): 
It is a series of identical working cycles, each cycle consists of a start time, a constant load operation time, a fast electric braking time and a stop and power-off time (see the figure below).


D   start time

N   Operating time under rated conditions

F  Electric braking time

R   Stop and de-energize time 
Qmax   The maximum temperature reached during the working cycle

load duration

CDF=


3  When selecting a motor, various starting and braking states need to be converted into equivalent full starts per hour according to the equivalent heat generation. Determine the rating of the motor based on the number of equivalent full starts. Typical examples of conversion are shown in the table below.


Way of working

Braking state

Thermal Equivalent Start Times

starts per hour

Number of jogs per hour

Brakes per hour

Number of brakes and reverses per hour

S3

6

0

0

0

6

S3

4

8

0

0

S3

2

8

2

0


S4

150

0

0

0

150

S4

100

200

0

0

S5

80

0

80

0

S5

65

130

65

0

S5

30

160

30

30

S4

300

0

0

0

300

S4

200

400

0

0

S5

160

0

150

0

S5

130

160

130

0

S5

60

320

60

60

S4

600

0

0

0

600

S4

400

800

0

0

S5

260

0

320

0

S5

260

520

260

0

S3

120

640

120

120

 

Conversion method: Four times of jogging (the final speed does not exceed 25% of the rated speed) is equivalent to one full start; one electric brake (braking to 1/3 of the rated speed) is equivalent to 0.8 full starts.

4、The basic working mode of the motor is S3-40%, and the technical data of the motor under each working system are shown in the table below. The data on the nameplate of the motor is generally provided according to the reference working system. If the user has special requirements, the data will be provided according to the user. When the motor needs to operate in a way other than the S2~S5 working system, it is necessary to negotiate with our company.

     The working mode and technical data of YZR series motors:

The structure of the motor: Insulation class: divided into F class and H class. Class F is suitable for general places where the temperature of the cooling medium does not exceed 40℃; Class H is suitable for metallurgical places where the temperature of the cooling medium does not exceed 60℃. The two motors have the same electrical performance. Protection grade: IP54 for metallurgy; IP44 for lifting. Cooling method: 112-132 is natural cooling (IC0041), 160-355 is self-fan cooling (IC0141), 400 is cooling with internal circulation ventilation and external fan (IC0151). Installation structure type: see the table below

Installation and installation form

code

Available bases

shaft extension

 

1M1001

112~160

Cylindrical shaft extension at one end

1M1003

180~400

Conical shaft extension at one end

 

1M1002

112~160

Cylindrical shaft extension at both ends

1M1004

180~400

Conical shaft extension at both ends

 

1M3001

112~160

Cylindrical shaft extension at one end

1M3003

180~315

Conical shaft extension at one end

 

1M3011

112~160

Cylindrical shaft extension at one end

1M3013

180~315

Conical shaft extension at one end

The shaft extension of the motor can be manufactured according to the size or requirement proposed by the user. Transmission mode: The motor is driven by a coupling or a spur gear. If a spur gear is used, the minimum diameter of the pitch circle of the gear should not be less than twice the diameter of the shaft extension. The motor stator outlet box is located on the top of the motor, and the wires can be outlet along both sides of the motor, and the rotor can be outlet from both sides of the end cover. Motor parts name: as shown below                   

Installation and Dimensions: 
1   YZR series installation and external dimensions: 
(1) YZR series IM1001, IM1003, IM1002, IM1004 horizontal installation, base with feet, no flange on the end cover motor

(2) YZR series IM3001, IM3003, IM3011, IM3013 motors with vertical installation, frame without feet and flange on end cover、


2  YZ series installation and external dimensions: 
(1) YZ series IM1001, IM1003, IM1002, IM1004 horizontal installation, base with feet, no flange on the end cover motor

(2) YZ series IM3001, IM3003, IM3011, IM3013 motors with vertical installation, frame without feet and flange on end cover


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